1. M HIGH:3.0M.
  2. FILLING MACHINE: LENGTH: 4.1M WIDTH :1.4M HIGH : 2.3M.

MASTER PARTS:

Process direction: Left to right

MASTER PARTS:

Process direction: Right to left

 

MASTER PARTS:

1.SILICONE PASTE PUSH OUT MACHINE
        BY HYDRAULIC SYSTEM
2.FILLING MACHINE


MACHINE SIZE

HYDRAULIC PUSH OUT MACHINE
LENGTH:1.2M
WIDTH:1.5M
HIGH:3.0M.

 

FILLING MACHINE

LENGTH:4.1M
WIDTH:1.4M
HIGH:2.3M

 

 

 

 

MASTER FUNCTION

MAX PRESSURE:35TONS

FILLING RECYCLING CAPACITY:25~30 PCS/MIN.

FILLING VOLUME TOLERANCE ±0.5％.

 

 

 

 

 

 

 

 

 

 

 

HYDRAULIC SYSTEM FOR SILICONE PUSH OUT MACHINE:

  • MAX PRESSURE ABILITY 35TONS.
  • HYDRAULIC MOTOR:7.5HP OIL PRESSURE 140KG/CM2.
  • HYDRAULIC OIL:#68
  • COOLING SYSTEM TO CONTROL OIL TEMPERARURE
  • OIL TEMPERATURE MUST KEEP BELOW 50℃
  • CYLINDER DIAMETER 180Ø,LENGTH 1100MM MAX PRESSURE 140KG/CM2.
  • THE CIRCLE PALLET OF SILICONE PRESSURE HAVE TWO
    O TYPE RING WHICH MADE BY RUBBER DO NOT USE SHARP-POINTED TOOLS OR FIRE TO CLEAN
  • THE SILICONE TUBE CLIP-ON HOLDER MUST OPERATOR OTHERWISE.
    THE HYDRAULIC CYLINDER AXLE CENTER WILL BE DESTROY.
  • THE O TYPE RING. WHICH MAKE FROM FINESIL TECHNOLOGY,
    EACH ONE PRICE 5000NT.
  • THE SILICONE TUBE ROLLER LINE IS HEAVY TYPE 60ØROLLER.
    LENGTH-2M, WIDTH-0.65M.

 

FILLING MACHINE DEVICE:    
1.CARTRIDGE SUPPLY SYSTEM

2.PLUNGER SUPPLY SYSTEM

3.CARTRIDGE MOVING CONVEYER

4.FILLING BASE UNIT

5.PLUNGER PUSH UNIT		   6.VOLUME MEASUREMENT UNIT

7.FILLING NOZZLE PARTS

8.PRINTER (OPTION)

9.PRINTING ROLLER UNIT(OPTION
     

 

 

CARTRIDGE TAKE UP CONVEYER
TAKE UP CHAIN MADE BY STAINLESS STEEL DCLIVCR SPEED 50 PCS/MIN MOTOR 90W,SPEED CONTROL

CARTRIDGE STORE TANK
TANK MADE BY STAINLESS STEEL SUS#304;1.5MM THICKNESS
CAPACITY:700 PCS

PLUNGER SUPPLY SYSTEM DIVIDE THREE PARTS:
(1)PLUNGER STORE TANK
(2)PLUNGER FILTER CONVEYER
(3)BUFFER SLIDE

  1. PLUNGER STORE TANK:
    PLUNGER STORE TANK MADE BY SUS304 STAINLESS STEEL THICKNESS:1.5 MM
    ABILITY:3000 PIECE
  2. PLUNGER FILTER CONVEYER:
    FILITER CONNEYER CHAIN MADE BY STAINLESS STEEL
    WIDE:190MM FRAME MATERIAL: 2.0MM STAINLESS STEEL
  3. BUFFER SLIDE:
    BUFFER SLIDE MADE BY STAINLESS STEEL HERE ARE SOME WOOL INSIDE TO ABSORB OIL
    AND ABOUT 30 PIECE BUFFER

CARTRIDGE MOVING CONVEYER: 

CARTRIDGE MOVING CONVEYER MADE BY 2060R TYPE SPECIAL CHAIN IT CAN MOVE 100 TIME/MIN .

USE SEPARATOR FIXED POSITION CONTRALER.

PRECISION ACTION VORKING QUICKLY AND CORRECT.

<1>MAIN PARTS: FESTO CYLINDER(16Ø*230MM)
<2> BOSCH’S BRAKER CYLINDER

PRODUCTION TECHNOLOGHY:
“THE OPERATOR MUST WORK CAREFULLLY AND KNOWING HOWTO LET THE MACHINE WORK PERFECTLY,
ALTHOUGH THIS MACHINE IS FULLY AUTOMATIC.”


MAIN PARTS:

  • PUSH CYLINDER(FESTO 63Ø*200MM)
  • PLUNGER CLIP CYLINDER (FESTO 12Ø*10MM)
  • PLUNGER OK/NG DETECT CYLINDER (FESTO 8Ø*80MM)

THE AIR BUBBLE OF INSIDE CARTRIDGE CAUSE OF AIR PRESSURE SO MUST ADJUST SUITABLE.
THE FUNCTION OF PLUNGER OK/NG DETECT CYLINDER IS TO CHECK SOME ERROR OF PLUNGER
IF THERE ARE SOME TROUBLE HAPPEN IT WILL SHOW ON TOUCH SCREEN & THE MACHINE STOP.

SILICONE MEASURE UNIT DIVIDE TWO PARTS:

  • MEASURE TANK
  • THREE WAY VALVE

 

  • MEASURING TANK:
    HYDRAULIC CYLINDER 63Ø*200MM IS THE MAIN PUSH POWER .SCREW NUT ABOVE
    HYDRAULIC CYLINDER CAN

    ADJUST SILICONE VOLUME .SURE-TANK 100ØDIAMETER AND PISTONE ARE TING CHROMIUM.

    ATTENITON TO INSIDE MEASURE-TANK .KEEP CONE OIL ON FULL TO AVOID PISTON & MEASURE-TANK TORY.

  • THREE WAY VALVE:
    THERE IS A COPPER AXLE CENTER INSDE THREE WAY VALVE. DO NOT KNOCK ON IT SURFACE OTHERWISE
    IT WILL LOSE EXACT TOLERANCE . THE THREE WAY VALVE INSIDE SURFACE CAN NOT TO DESTORE WHEN
    YOU CLEAN SILITONE . THERE ARE TWO PACKING ORING BOTH SIDES THE THREE WAY VALVE WHAT CAN
    AUTO SUPPLY OIL TO LUBRICATE & AVOID SILICONE TO CONGEAL.

  • THE THREE WAY VALVE IS MADE BY STAINLESS STEEL.

THE FILLING NOEELE PARTS DIVIDE / THREE PARTS:

  • INNER CORE
  • OUTER CORE
  • ROTARY CUT UNTTS

  • INNER CORE
    WHEN FILLING MACHINE ACTION. THE INNER CORE IS KEEPING MOTIONLESS.
    PRODUCE DIFFERENT COLOR SILICONE MUST DISASSEMBLY TO CLEAN.
    INNER CORE CONNECT THREE WAY VALVE TO CARTRIDGE. FILL SILICONE INTO
    CARTRIDGE . INNER CORE SURFACE IS VERY IMPORTANT PLEASE CLEANIE CAREFULLY
    DO NOT DESTORY IT THE MATERIAL OF INNER CORE IS STAINLESS STELL.

  • OUTER CORE:
    WHEN FILLING MACHINE ACTION THE OUTER CORE WILL QUICK ROTATE TO CUT SILICONE.
    IT‘S SIZE SMALLER THAN CARTRIDGE. DRIVE BY CLUTCH-BRAKE MOTOR. SPEED IS VERY FAST
    AND DIRECTION IS REVERSE WITH TUBE SCREW. ALSO WHEN PRODUCE DIFFERENT COLOR
    SILICONE MUST DISSEMBLY TO CLEAN. THE MATERIAE OF OUTER CORE IS STAINLESS STEEL

  • ROTARY CUT UNITS
    MAIN PARTS ARE 1/2HP MOTOR CLUTCH AND BRAKE WHEN PRODUCT NORMALLY MOTOR
    KEEP ACTION.CLUTCH-BRAKETO CONTROL STOP & RUN.FAST CHANGING TO CUT SILICONE.

 

THE FILLING MACHINE CONTROL SYSTEM USE MITSUBISHI
PROGRAM LANGUAGE

CONTROLLER(PLC) + MAN MACHINE INTERFACE(MMI).

  1. THE PROGRAM LANGUAGE CONTROLLER(PLC)
    CONTROL WHOLE PRODUCTION PROCESS.
  2. THE FUNCTION OF MAN MACHINE INTERFACE(MMI):
    1.PARAMETER CORRECT
    2.MANUAL & SEMI-AUTO POERATION
    3.SHOW ERROR MESSAGE
    4.SHOW THE ANSWER OF TROUBLE SHOOTING.



  3. AUTO DETECT FUNCTION:
    <1>CARTRIDGE STORE NOT ENOUGH
    <2>MISTAKE DIRECTION OF CARTRIDGE
    <3>SILICONE FILLING ERROR
    <4>PLUNGER PUSH ERROR
    <5>MISTAKE DIRECTION OF PLUNGER
    <6>FIXED POSITION ERROR
    <7>EXIT CROWED
    <8>EACH MOTOR OVERLOAD
    <9> SILICONE FILLING NOT ENOUGH

 

 

DURING PRODUCTION.IF THERE ARE SOMETHINGERROR THE PROGRAM LANGUAGE CONTROLLER(PLC) WILL STOP WHOLE SYSTEM AND
SHOWERROR MESSAGE ON MAN MACHINE INTERFACE(MMI) THE MMI CAN RECOMMEND HOW TO TROUBLESHOOTING.OPERATOR MUST SOLVE THE PROBLUM AND THEN CONTINUE PRODUCTION.